Biobreaker 8100

Guar and Xanthan Gel Breaking

An advanced gel breaking enzyme for efficient degradation of Guar and Xanthan gels, commonly used in fracturing fluids. This enzyme optimizes the gel breaking process by reducing viscosity, improving fluid flow, and enabling the smoother recovery of valuable resources from fractured formations. Its high-performance formulation ensures faster and more complete gel degradation, minimizing residue and enhancing wellbore cleanup.



Biobreaker 8300

Guar, Xanthan, Starch and Cellulose Breaking

Is a gel breaking enzyme engineered to efficiently degrade Guar, Xanthan, Starch, and Cellulose gels, used in hydraulic fracturing and various industrial processes. This enzyme enhances the breakdown of these complex gels, reducing viscosity and improving fluid mobility in a wide range of applications. It delivers rapid and thorough gel degradation, ensuring minimal residue and faster wellbore cleanup.


Biobreaker 8800

Gel Breaking for High temp.

Is a specialized gel breaking enzyme formulated for high-temperature applications, particularly in operations where Guar, Xanthan, Starch, and Cellulose gels are used in challenging conditions. Designed to withstand extreme temperatures, this enzyme ensures efficient gel degradation even in demanding environments, providing optimal viscosity reduction and enhanced fluid flow.




Biobreaker ST-100

Starch Degradation Enzyme

Thermostable Amylase Enzyme

Biobreaker ST 100 is a Starch Degradation Amylase Enzyme used in breaking down starch-based drilling fluids, commonly used to control viscosity and aid in the removal of cuttings from the wellbore. Effectively degrading starch, Biobreaker ST-100 helps reduce fluid viscosity at key stages of drilling, ensuring optimal fluid flow and preventing blockages. ST-100 is high temperature stability and efficiency make it an ideal solution for maintaining wellbore stability.



Guar and Xanthan Gum Gel Breaking Enzymes

Introduction

In the oil and gas industry, polymers such as Guar Gum and Xanthan Gum are widely used to control fluid viscosity during processes like hydraulic fracturing, drilling, and well completion. These polymers help carry proppants, reduce fluid loss, and enhance suspension characteristics. However, after the operation, it becomes essential to break down these gelled fluids to allow for smooth flowback, clean-up, and production recovery.
Traditionally, chemical gel breakers like oxidizing agents (e.g., persulfates, peroxides) and strong acids were used to reduce viscosity. While effective in some conditions, they often introduce risks such as:

- Formation damage from residue
- Corrosion of equipment
- Uncontrolled reactions
- Environmental hazards

To overcome these challenges, the industry is increasingly turning to enzyme-based gel breakers—biological molecules that specifically hydrolyze the polysaccharide backbones of Guar and Xanthan gum. These enzymes offer clean, efficient, and environmentally safe alternatives to harsh chemicals. They work under mild conditions and are tailored to break specific molecular bonds, offering precise control over viscosity reduction.

What Are Gel Breaking Enzymes?

Gel breaking enzymes are specialized proteins that catalyze the degradation of high-molecular-weight polysaccharides such as:
- Guar Gum - a galactomannan with β-1,4 mannose backbone
- Xanthan Gum - a microbial polysaccharide with a β-D-glucose backbone and trisaccharide side chains

These enzymes convert gelled fluids into low-viscosity, water-like solutions, ensuring better fluid recovery and minimal residue. They are biodegradable, non-toxic, and effective at moderate temperatures and pH conditions.

Mechanism: How Do Gel Breaking Enzymes Work?

Each enzyme specifically targets the chemical structure of the gum:

- Mannanase cleaves the β-1,4-glycosidic linkages in guar gum.
- Xanthanase targets β-1,4 and β-1,3 bonds in xanthan gum.
- Amylase breaks down starch if present as a viscosity modifier.
- Cellulase acts on cellulose or HEC (hydroxyethyl cellulose) additives.

This action reduces molecular weight and disrupts the gel matrix, leading to rapid viscosity reduction.

Visual: Enzyme Mechanism Illustration

Types of Gel Breaking Enzymes

Enzyme Type Target Polymer Application Area
Mannanase Guar Gum Fracturing fluids
Xanthanase Xanthan Gum Drilling, workover fluids
Amylase Starch Cross-linked gels
Cellulase Cellulose Thickened fluids

In summary, while conventional chemical breakers are effective, Biobreaker enzymes offer a more controlled, sustainable, and efficient solution, reducing environmental impact and ensuring more precise gel degradation.

Advantages of Using Enzyme Gel Breakers

  • Biodegradable and eco-friendly

  • No corrosion risk to equipment

  • Residue-free viscosity reduction

  • Targeted and selective hydrolysis

  • Works under moderate conditions (35°C–70°C)

  • Improved well productivity

  • Safe for operators and formation integrity


Viscosity Reduction with Enzymes

Enzyme gel breakers are capable of reducing fluid viscosity from >1000 cP to <10 cP within 30 to 90 minutes, depending on:
- Enzyme type
- Temperature
- pH of the fluid
- Dosage
This allows faster flowback and significantly reduces cleanup costs.

Comparison: Enzymes vs. Harsh Chemical Breakers

Feature Enzymes Harsh Chemicals (Oxidizers/Acids)
Environmental Impact Biodegradable Hazardous
Reaction Control Selective & Controlled Often Uncontrolled
Corrosion Potential None High
Formation Compatibility High Moderate to Low
Residue Generation None Possible Solids
Temperature Sensitivity Moderate (35–70°C) May require high temps
Safety & Handling Easy Needs PPE and special storage

How to Use Gel Breaking Enzymes

Dosage:
- 500 to 2000 ppm (0.05% – 0.2%) depending on gum content and fluid type

Operating Conditions:
- Temperature: 35°C to 70°C
- pH: Neutral to slightly alkaline (6.5 – 8.5)
- Contact Time: 30 to 90 minutes
- Mode: Batch or continuous dosing

Can be added post-frac, or during recovery to efficiently degrade gels in tanks or downhole.

 

 

Tailor-Made Enzyme Solutions

Product Name Description Target Gels
BIOBREAKS 3700 Amylase-rich enzyme system Starch-based crosslinked fluids
BIOBREAKS 8100 Multi-enzyme blend: Mannanase + Xanthanase Guar, Xanthan, Cellulose gels
BIOBREAKS 8300 Tailor-made enzyme system for client fluids Mixed gel systems or complex fluids