Biobreaker Gel Breaking Enzyme, manufactured by Geocon Products, is a state-of-the-art solution designed to efficiently degrade gel structures in various industrial applications, especially in the oil and gas sector. Geocon Products, leveraging its in-house research and development (R&D) capabilities, has formulated Biobreaker to meet the demanding requirements of modern fracturing and completion operations. This enzyme plays a crucial role in breaking down gelled fluids, thereby enhancing the efficiency and effectiveness of these processes.

Geocon Products’ commitment to innovation is reflected in Biobreaker's advanced formulation. The enzyme is engineered to perform reliably under various operational conditions, ensuring consistent and predictable gel breaking. This makes it an ideal choice for industries looking to optimize their fluid recovery and handling processes.

How Enzymes Break Gels ? The Biochemistry explained.

Enzymes are biological catalysts that accelerate chemical reactions without being consumed in the process. Biobreaker Gel Breaking Enzyme works by targeting the polymeric bonds within gel structures, facilitating their breakdown through a process known as hydrolysis. Hydrolysis involves the addition of water molecules to the polymer chains, which results in the cleavage of these chains into smaller, more manageable fragments.

Guar gum and its derivatives are the primary polymers used in gel formulations for hydraulic fracturing. These polysaccharides consist of long chains of mannose and galactose units. The Biobreaker enzyme acts on these chains by breaking the glycosidic linkages between the sugar units. This reduction in molecular weight significantly lowers the gel's viscosity, transforming it into a more fluid state.

The enzyme’s active site binds to the polymer substrate, facilitating the insertion of a water molecule into the bond, causing it to break. This highly specific reaction means that Biobreaker targets only the gel-forming polymers without affecting other components in the fracturing fluid. The result is a controlled and efficient gel breaking process that can be fine-tuned by adjusting the enzyme concentration and reaction conditions.

Biobreaker Gel Breaking Enzyme is effective under various conditions, including temperatures ranging from 25°C to 80°C and a pH range of 3.0 to 9.0. Under these optimal conditions, the enzyme exhibits maximum activity, ensuring rapid and complete gel degradation.

Specifications of Biobreaker Gel Breaking Enzyme

• Appearance: Clear to slightly hazy liquid

• Activity: High specific activity tailored for polymer degradation

• pH Range: Effective in a broad pH range, typically 3.0 to 9.0

• Temperature Stability: Maintains activity at temperatures upto 100°C

• Shelf Life: 12 months when stored at recommended conditions

• Packaging: .Available in 25 kg, 200 kg, and 1000 kg containers

Importance of Gel Breaking in Fracturing and Completion Fluids

In the oil and gas industry, fracturing and completion fluids are often gelled to improve their carrying capacity and control fluid loss. However, once the fracturing operation is complete, it is crucial to break these gels to restore the fluid's original viscosity. This process enhances the flowback of fluids, improving hydrocarbon recovery and reducing formation damage. Biobreaker Gel Breaking Enzyme ensures efficient gel breaking, optimizing the overall performance and economic viability of the fracturing and completion processes.

Types of Gels and Breaking by Enzymes

Types of Gels

• Guar-based Gels: Commonly used in hydraulic fracturing, these gels are formed using guar gum, a natural polymer.

• Xanthan-based Gels: These are used for their high viscosity and stability under harsh conditions.

• Synthetic Polymer Gels: Made from synthetic polymers, these gels offer tailored properties for specific applications.

Breaking by Enzymes

Biobreaker Gel Breaking Enzyme is effective on various types of gels, including guar-based and xanthan-based gels. The enzyme targets the specific bonds within the polymer structure, facilitating efficient gel degradation. This results in reduced viscosity, enabling the easy flowback of fluids and improved operational efficiency.

Packaging

Biobreaker Gel Breaking Enzyme is available in the following packaging options:

• 25 kg Drums: Suitable for small-scale applications and field testing.

• 200 kg Drums: Ideal for moderate usage and larger operations.

• 1000 kg Intermediate Bulk Containers (IBCs): Perfect for bulk storage and large-scale industrial applications.

All packaging options are designed to ensure the stability and integrity of the enzyme during storage and transportation.

Handling

• Storage: Store in a cool, dry place away from direct sunlight. Optimal storage temperature is between 5°C and 25°C

• Safety: Wear appropriate personal protective equipment (PPE) including gloves, goggles, and protective clothing when handling the enzyme.

• Spill Response: In case of a spill, contain the spill and absorb with an inert material. Dispose of according to local regulations.

• Disposal: Dispose of unused enzyme and packaging in accordance with local environmental regulations.