GP-800 Grey Ceramic Microspheres
GEOSPHERES™ Grey Series · Extra-Coarse Grade

GP-800 Grey
Ceramic Microspheres

Extra-coarse, ultra-high-strength alumino-silicate ceramic microspheres engineered for maximum volume build, density reduction and structural reinforcement under extreme mechanical stress, high pressure and high temperature.

~15 µm
D50 · True density ~2.2 g/cc
WHY GP-800

Maximum build for extreme-duty systems

The largest particle distribution and lowest true density in the GP Series support exceptional load-bearing capacity, pressure resistance and efficient volume extension.

01

Extra-Coarse Distribution

Approximately 15 µm D50, 35 µm D90 and 50 µm D95 provide maximum thickness build and gap filling.

02

Maximum Density Reduction

Approximately 2.2 g/cc is the lowest true density in the GP Series.

03

Low Oil Absorption

Approximately 20 g/100 g supports high filler loading with reduced binder demand.

04

Exceptional Compressive Strength

The rigid, ultra-high-strength structure withstands extreme pressure and mechanical stress.

05

Dimensional Stability

Helps minimise shrinkage, cracking and deformation in heavy, thick sections.

06

Thermal & Chemical Robustness

Stable above 1,000°C and suited to aggressive oilfield and industrial environments.

APPLICATIONS & END-USE MARKETS

Built for the heaviest industrial demands

GP-800 is the definitive GP grade where maximum volume build, extreme pressure resistance and structural reinforcement are primary requirements.

01 High-Pressure Oil & Gas Cementing
02 Construction & Infrastructure
03 High-Build Protective Linings
04 Thick-Section Composites
05 Industrial Flooring & Heavy Screeds
06 Foundry & Refractory Coatings
07 Polymer-Modified Concrete & Overlays
08 Wear-Resistant Linings & Barriers
EXTREME-DUTY TECHNOLOGY

Why GP-800 performs under extreme pressure

Its extra-coarse spherical geometry and rigid ceramic shell combine maximum volume build with exceptional load-bearing capacity, dimensional stability and pressure resistance.

Extra-Coarse Particle Advantage

The approximately 15 µm D50 and 50 µm D95 provide the greatest thickness build and cavity filling in the GP Series.

Lowest-Density GP Grade

At approximately 2.2 g/cc, GP-800 delivers maximum density reduction while retaining structural integrity.

GP-800 positioning: the most robust GP Series grade for maximum volume extension and heavy structural applications under extreme mechanical stress, pressure and temperature.

GP-800 compared with GP-600

GP-800 Extra-Coarse Grade

D50: approximately 15 µm
D90: approximately 35 µm
D95: approximately 50 µm
True density: approximately 2.2 g/cc
Best fit: maximum build, extreme pressure and heavy structural systems

GP-600 Coarse Grade

D50: approximately 10 µm
D90: approximately 25 µm
D95: approximately 35 µm
True density: approximately 2.3 g/cc
Best fit: high build, volume filling and lightweight cementitious systems

Maximum Volume Filling

The extra-coarse distribution provides the greatest thickness build and cavity filling in the series.

Reduced Binder Demand

Oil absorption of approximately 20 g/100 g supports high loading and formulation economy.

Structural Stability

The ultra-high-strength shell helps limit shrinkage, cracking and deformation in heavy sections.

Extreme-Service Stability

Pressure resistance and thermal stability suit deep-well cementing and heavy industrial service.

D50 ~15 µm D90 ~35 µm D95 ~50 µm Density ~2.2 g/cc Oil absorption ~20 g/100 g

Formulation advantage: GP-800 supplies the largest particles and lowest true density in the GP Series for maximum thickness, volume extension and lightweight structural build.

Final performance depends on the resin or cement system, loading, dispersant package, application method and curing conditions. Confirm the optimum addition level through laboratory trials.

PUBLISHED PERFORMANCE PROFILE

An extra-coarse profile for maximum build

The published particle-size profile reflects GP-800’s role in extreme-duty, thick-section systems.

Particle-Size Distribution

Published typical values

D50 ~15 µm
D90 ~35 µm
D95 ~50 µm

Bar lengths directly represent the published particle-size values on a common 50 µm scale.

GP-800 Technical Profile

Published product-page values

Particle & Density

  • D50: ~15 µm
  • D90: ~35 µm
  • D95: ~50 µm
  • True density: ~2.2 g/cc

Surface & Stability

  • Oil absorption:~20 g/100g
  • Surface area:~3 m²/cc
  • Mohs hardness:6–7
  • Thermal stability:>1,000°C

Typical values; use the current CoA for lot-specific results.

FORMULATION GUIDANCE

Designed for
practical processing

Introduce GP-800 under suitable agitation and optimise the loading according to viscosity, finish and mechanical requirements.

1

Pre-check compatibility

Confirm wetting and dispersion in the selected resin or binder system.

2

Add under controlled mixing

Use sufficient agitation for uniform incorporation without unnecessary dusting.

3

Optimise by trial

Evaluate viscosity, density, finish, adhesion and mechanical properties.

Formulator’s note

GP-800 can be used as a partial functional replacement for conventional fillers. The optimum replacement level should be established by laboratory trials.

Parameter Typical Value
Chemical Composition Alumino-silicate ceramic
Colour Grey
Particle Morphology Spherical
Structure Rigid / ultra-high strength
True Density Approximately 2.2 g/cc
Particle Size — D50 Approximately 15 µm
Particle Size — D90 Approximately 35 µm
Particle Size — D95 Approximately 50 µm
Surface Area Approximately 3 m²/cc
Oil Absorption Approximately 20 g/100 g
Mohs Hardness Approximately 6–7
Thermal Stability >1,000°C
Form Free-flowing powder
CAS Number 93924-19-7
EINECS Number 300-212-6
HS Code 2621.90.0000
Transport Not regulated as dangerous goods
Packaging 25 kg HDPE-lined paper bags; jumbo / bulk bags on request
Typical values reproduced from the supplied GP-800 product page. Oil absorption is expressed as grams of oil per 100 grams of microspheres. Refer to the current CoA, TDS and SDS before use.

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